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Hole cleaning should be taken very seriously when selecting hole size for any particular application. Recommended up hole air velocity is between 4,000 and 7,000 feet (1220 and 2135 m) per minute. Uphole velocity (annular velocity) is dictated by the compressor output (CFM or l/sec), bit diameter and drill rod diameter. Annular velocity below 4,000 FPM (1220 MPM) can create the following:
- Poor Bit Life - Large diameter cuttings continually fall back to the bottom of the hole and are reground to smaller sizes by the bit until the air velocity is sufficient to lift them to the top. This can cause premature wear.
- Reduced Drilling Speed - Exhaust air at the bit face does not have enough velocity to move the cuttings before the piston strikes the bit again. Therefore, the bit is redrilling the cuttings rather than breaking fresh rock.
- Lost Tools - Cuttings will sometimes flow part of the way up the hole and form what is called a collar. This will block any cuttings from exhausting from the hole and eventually cause the tools to become stuck below the collar.
Annular velocity above 7,000 FPM (2135 MPM) will result in excessive erosion of the down hole hammer, drill bit and drill rod.
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